Example of "Productivity" Improvements
Radiator grille mold

Basic information of workpiece

Material S55C
Size 1,570×950×578 mm
(61.8×37.4×22.8 in.)
Machining time 478.8 hours
Max. mass 5.8t
Cutting oil Water-miscible coolant

Machine: DMU 210 P

DMU 210 P 2nd Generarion

Bridge-type, 5-sided / 5-axis machine with high accuracy and dynamic performance

Improvement results

Improvement results

  • Machining time reduced by 25%

    Time from material loading to sample completion

  • Time for electrical
    discharge-related processes reduced by 136 hrs.

    Neither electrical discharge machining nor electrode production required (Design + CAM + Cutting)

  • Polishing time reduced by 14 hrs.

    Areas A & D

  • POINT 

    Reduction in machining time by direct engraving

    From electrical discharge machining to direct engraving (indexing 5-axis machining)

    割出し5軸加工部（製品部A）
    彫込み深さ Max 120mm
    R2.2 mm(R0.07 in.) at the product bottom

  • POINT 

    Tool life can be extended by changing tilt angles

    Simultaneous 5-axis machining with a single tool

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