First-time 5-axis Control Machine Introduction Q&A
Not sure if 5-axis machines are effective for our workpieces
If your workpieces require machining of multiple faces, you can achieve shorter cutting time and higher accuracy. Many customers have achieved productivity gains after changing their machines from 3-axis to 5-axis.
Case 1: Automobile parts (mold)
30%+ reduction in machining time
Improved surface quality
BEFORE
Before: 2 processes
Approx. 750 hrs.
AFTER
After: 1 process
Approx. 480 hrs.
Keys to successful introduction
- Tilt the spindle to perform cutting with the optimal tool face
- Tilt the workpiece to reduce tool overhang
Better surface quality
Electric discharge machining no longer required
Case 2: Semiconductor manufacturing equipment parts (chamber)
80%+ reduction in machining time
BEFORE
Before: Three dedicated machines
Approx. 10 hrs.
AFTER
After: One 5-axis machine
Approx. 1.5 hrs.
Keys to successful introduction
- Machining of five faces in one chucking
Shorter machining time due to process integration
Case 3: Industrial machinery body
40%+ reduction in machining time
BEFORE
Before: approx. 5 hrs.
AFTER
After: approx. 3 hrs.
Keys to successful introduction
- 5-face machining of casting, which is difficult to clamp stably, can be done in one chucking
- High-speed, high-accuracy machining with linear drives
Shorter setup time due to process integration
Chatter suppression due to zero backlash
Our 5-axis machine experts explain what benefits you can expect from 5-axis machines and provide the best solution for your production issue.