Benefits by Industry / Workpiece

Die and mold

  • Concerns / problems

    When workpieces with complex shapes and / or deep steps are cut, the amount of overhang becomes large, causing chatters

    Machining of dies and molds requires quite a high degree of surface quality

  • 5-axis control machining for
    “highly accurate die & old machining”

    As tables and axes are tilted, short tools can be used to machine deep areas

    As a tool is tilted so that its optimal tool surface can be used, it contributes to higher workpiece surface quality

Products suited for die & mold machining

Prototype Parts

  • Concerns / problems
     

    It takes time to prepare and produce special fixtures and tools

    Hope to reduce setups as much as possible to achieve super short delivery times

  • 5-axis control machining for
    “prototyping with shorter delivery times”

    Thanks to the tilted table, special fixtures and tools are not necessary

    The number of setups can be reduced by process integration that ensures the turning and grinding functions on one machine

Products suited for prototype parts

Aircraft Components

  • Concerns / problems

    High cutting rates result in a large amount of chips

    Setup changes are necessary because turning comes after milling to cut a special-shaped workpiece

  • 5-axis control machining for “unmanned operation for aircraft components and shorter delivery times”

    Rotation of the table can realize high chip disposal performance

    After a special-shaped workpiece has been machined, turning can be performed with no setup

Products suited for aircraft components

Semiconductor Manufacturing Equipment Chamber

  • Concerns / problems

    As all five faces need to be machined, setups take time and errors may occur

  • 5-axis control machining for “accuracy enhancement of semiconductor manufacturing equipment chambers and shorter delivery times”

    Rotation of the table and axes enables machining in one chucking

Products suited for semiconductor manufacturing equipment chambers

Industrial Machinery

  • Concerns / problems

    It is difficult to chuck workpieces with many curved surfaces

  • 5-axis control machining for “accuracy enhancement of industrial machineries and shorter delivery times”

    Machining can be completed in one chucking

Products suited for industrial machinery